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Before we begin, it is necessary to make a clear distinction: USED oil and WASTE oil are not the same. According to the Environmental Protection Agency (EPA), used oil is defined as any oil, either synthetic or refined from crude oil, that has been used and is contaminated by physical or chemical impurities. Waste oil, on the other hand, is an oil that has been mixed with a known hazardous substance such as glycol (antifreeze) or kerosene. Animal and vegetable oils are excluded from the EPA’s definition of used oil, but they are considered waste oil when they are utilized as a lubricant. This article will focus on used oil, with the objective of educating lubrication and reliability personnel about what to do, and what not to do, with it. Establishing proper procedures and implementing practices like oil regeneration in this department is crucial to upholding environmental integrity and a safe work environment.
When it comes to a precious resource like oil, we need to make every effort to recyclewhenever possible. There are several efficient ways to turn used oil into usable oil again; for example, some oils can be cleaned and re-used through filtering or reconditioning. Utilizing a dedicated filter cart is a great way to recondition a used oil to prolong its life and save costs along the way. There is also the practice of re-refining used oil to use as a base stock for new lubricating oils.
In some instances, used oil can be repurposed. A common example is recycling oil to be used for gasoline and coke production through a petroleum refinery. Recycled oil is also used for energy recovery: water and particulates are removed, and the remaining oil is burned as a fuel source for energy production. Although this is an efficient way to repurpose used oil, it is not always preferred because you’re only getting one re-use out of the oil. Once it is burned, it’s gone.
A more advanced way to treat your oil is to regenerateit. This step goes beyond salvaging and views oil as a long-term asset in your maintenance and reliability programs. Unlike recycling, oil regeneration focuses on maintaining the oil’s like-new state. Through a process using Double-Separation Technology, oil regeneration allows you to maintain your oil at a high caliber of cleanliness, enabling the oil to be re-used indefinitely. This shift towards oil as an asset represents an exciting and potentially disruptive change in the lubrication industry.
I prefaced this article by differentiating between waste oil and used oil because we often see used oil being wasted when it isn’t necessary. I’m not saying we’ve seen people dumping out oil, but not knowing the difference between waste and used oil can result in unnecessary disposal — this is where used oil storage and handling comes in.
Collecting the used oil is the first step, but proper storage and handlingshould be the key focus. Start with labeling — ensure that the oil containers are properly labeled and conspicuously marked as “USED OIL” or “WASTE OIL.” Next, ensure that the new oil containers are separated from each other and far away from any new lubricants to avoid potential cross-contamination. Anytime personnel are working with or near waste oil and used oil, good handling practices are crucial for a safe and contaminant-free lubrication environment. Improperly handling waste oil can potentially be a hazard, depending on what contaminant or exposure caused the oil to become waste oil. Used oil is less of a safety hazard but is still dangerous due to weight, transport and spill potential.
When it comes to lubrication, some people are unconsciously incompetent. In other words, they don’t know what they don’t know. So, a good fundamental knowledge of lubrication is priceless. Noria’s Machinery Lubrication Fundamentalsproc or Introduction to Lubrication Fundamentals online training courses are great ways to get started on the path to safe and efficient used oil practices.